Senior Operations Manager

Salary Range: $120,000 - $160,000

Power Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.

Position Summary:

We are seeking an experienced, strategic, and results-driven Senior Operations Manager to lead and oversee key operational support and technical functions within our manufacturing facility. This position holds overall responsibility for ensuring the efficient, safe, and cost-effective execution of plant operational support functions, with direct oversight of Safety, Training & Development, Materials Management, Maintenance, Manufacturing Engineering, Shipping & Receiving, and Logistics. The ideal candidate will bring a proven track record of operational excellence, people leadership, and continuous improvement in a dynamic manufacturing environment.

This position will be based in Darien, WI.

Key Responsibilities:

Operational Leadership

• Provide leadership and direction for all assigned operational support functions to ensure alignment with corporate goals and production requirements
• Lead and develop cross-functional teams responsible for Safety, Training, Materials, Maintenance, Manufacturing Engineering, Logistics, and Shipping
• Foster a culture of safety, quality, operational efficiency, and continuous improvement

Safety Management

• Champion a strong Zero-Incident Safety Culture across all operational areas
• Oversee the development, implementation, and monitoring of Health, Safety, and Environmental (HSE) programs and compliance
• Lead safety audits, risk assessments, incident investigations, and corrective action implementation

Training & Workforce Development

• Develop and oversee comprehensive Training and Development Programs to ensure all employees are properly trained in safety, technical skills, and standard work procedures
• Drive employee development, succession planning, and skills enhancement initiatives
• Ensure regulatory compliance with training requirements

Materials Management

• Direct Materials Planning, Inventory Control, and Warehouse Operations to support production efficiency and customer satisfaction
• Ensure accurate inventory levels, proper material flow, and effective storage strategies
• Collaborate with Procurement, Supply Chain, and Production teams to optimize material availability and minimize excess inventory

Maintenance Management

• Oversee the Plant Maintenance Team to ensure all machinery, equipment, and facilities are maintained at optimal levels
• Ensure the effective implementation of Preventive and Predictive Maintenance Programs
• Minimize downtime, improve equipment reliability, and support production continuity

Manufacturing Engineering Oversight

• Provide leadership to the Manufacturing Engineering Team in driving process improvements, supporting new product introductions, and optimizing production systems
• Ensure that engineering documentation, process standards, and technical work instructions are current and adhered to
• Lead initiatives for operational efficiency, cost reduction, and technical problem-solving

Shipping, Receiving & Logistics

• Manage the plant's Inbound and Outbound Logistics to ensure on-time delivery, proper documentation, and compliance with customer and regulatory requirements
• Drive improvements in logistics efficiency and cost-effectiveness
• Maintain productive relationships with third-party logistics providers and transportation partners
• All other duties as requested by management

Requirements:

• Bachelor's Degree in Operations Management, Industrial Engineering, Mechanical Engineering, or related field
• 10+ years of progressive experience in manufacturing operations, with at least 5 years in a managerial leadership role overseeing multiple operational functions
• Strong technical knowledge of manufacturing systems, materials management, maintenance best practices, and safety regulations
• Proven experience managing cross-functional teams and leading large-scale operations
• Excellent leadership, communication, and problem-solving skills

Preferred Qualifications:

• Master's Degree in Business Administration (MBA) or Engineering
• Professional certifications (e.g., Lean Six Sigma, OSHA Safety, Certified Maintenance Manager, Certified Supply Chain Professional)
• Experience in leading operations within industrial, manufacturing, or data center infrastructure sectors

PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.

Company: Power Solutions International, Inc.

Position: Senior Operations Manager

Status: Full Time

Shift: First (Day)

Req #: 10558966

Date Posted: April 16, 2025

Location: 448 West Madison Street, Darien,
US,
WI,
53114

Job Category: Operations